TECHNICAL PROPOSAL "Equipment for mechanization of the primary operations
preparation of carrot canning production "
1. The equipment:
1.1 devices, dry cleaning carrots (removal of litter, soil ...) - 1 pc.
1.2 The inspection conveyor (manual removal of unsuitable for
onservirovaniya product - rot, color, detail, grass ...) - 1 pc.
1.3 Cable trim the ends of carrots (if necessary
contain kalibrovatel) - 1 pc.
2. Equipment Performance:
Q = 3000 kg / h for Carrot D> 40 mm
Q = 2000 kg / h for the carrot 25 mm 3. SUGGESTIONS FOR Embodiment EQUIPMENT:
3.1 UNIT DRY CLEANERS CARROT
Analog: 1) Zemleotdelitel SH5-P3T-100 (type bitters).
2) Trier (Burat, bitter)
3) shaker (Vibrating)
Ingredients:
Engine - 1 pc.
Reducer - 1 ea.
Circuit - 2 m
Bearings - 4 pcs.
Metal - 0,6 m
3.2 INSPECTION CONVEYOR
Analog: 1) A9-KTF (Odessa)
Q = 3 tons / hour
v = 0,1 m / s
2) Kuibyshev Prodmash
Q1 = 2000 kg / h
Q2 = 10000 kg / hr
Roller.
Ingredients:
Engine - 1 pc.
Reducer - 1 ea.
Metal - 0,6 m
3.3 trimmer END CARROT
ANALOG: the device is a general lack
Block dixagram of the device:
1) Receiving hopper. ANALOG - the usual bunker with a device for separating a 5 streams
2) conveyor feed. ANALOG - scraper conveyor
3) orientation device.
4) cutting device. ANALOG - a device cutting eggplant v = 0,1 m / s
The device is expected to contain 5 flows determined
device performance cutting (similar to v = 0.1 m / s)
We believe that the carrot is applied to cut with a 100 mm, ie 1 carrot per second.
For Q = 3000 kg / hour (1 kg - 6 carrots) - have 5 carrots in seconds,
ie 5 lines on 1 piece per second.
The specific design is determined by the chosen scheme of the device orientation.
This device is a key mechanism of all equipment.
Consider the options for this mechanism.
The basis of the options put the device follow the principles:
1.Skatyvanie - by sliding on an inclined surface of the carrot at the expense of
Cone finds the "ass" down.
2.Perevorot - the motion of a carrot on xagrowing gap rope kalibrovatelya:
provernetsya carrots and fall "ass" up.
Boundary condition is "a less than b"
3.Razlichnoe resistance pusher. 1. The equipment:
1.1 devices, dry cleaning carrots (removal of litter, soil ...) - 1 pc.
1.2 The inspection conveyor (manual removal of unsuitable for
onservirovaniya product - rot, color, detail, grass ...) - 1 pc.
1.3 Cable trim the ends of carrots (if necessary
contain kalibrovatel) - 1 pc.
2. Equipment Performance:
Q = 3000 kg / h for Carrot D> 40 mm
Q = 2000 kg / h for the carrot 25 mm 3. SUGGESTIONS FOR Embodiment EQUIPMENT:
3.1 UNIT DRY CLEANERS CARROT
Analog: 1) Zemleotdelitel SH5-P3T-100 (type bitters).
2) Trier (Burat, bitter)
3) shaker (Vibrating)
Ingredients:
Engine - 1 pc.
Reducer - 1 ea.
Circuit - 2 m
Bearings - 4 pcs.
Metal - 0,6 m
3.2 INSPECTION CONVEYOR
Analog: 1) A9-KTF (Odessa)
Q = 3 tons / hour
v = 0,1 m / s
2) Kuibyshev Prodmash
Q1 = 2000 kg / h
Q2 = 10000 kg / hr
Roller.
Ingredients:
Engine - 1 pc.
Reducer - 1 ea.
Metal - 0,6 m
3.3 trimmer END CARROT
ANALOG: the device is a general lack
Block dixagram of the device:
1) Receiving hopper. ANALOG - the usual bunker with a device for separating a 5 streams
2) conveyor feed. ANALOG - scraper conveyor
3) orientation device.
4) cutting device. ANALOG - a device cutting eggplant v = 0,1 m / s
The device is expected to contain 5 flows determined
device performance cutting (similar to v = 0.1 m / s)
We believe that the carrot is applied to cut with a 100 mm, ie 1 carrot per second.
For Q = 3000 kg / hour (1 kg - 6 carrots) - have 5 carrots in seconds,
ie 5 lines on 1 piece per second.
The specific design is determined by the chosen scheme of the device orientation.
This device is a key mechanism of all equipment.
Consider the options for this mechanism.
The basis of the options put the device follow the principles:
1.Skatyvanie - by sliding on an inclined surface of the carrot at the expense of
Cone finds the "ass" down.
2.Perevorot - the motion of a carrot on xagrowing gap rope kalibrovatelya:
provernetsya carrots and fall "ass" up.
Boundary condition is "a less than b"
3.Razlichnoe resistance pusher.
For the balance of carrot: P1>> P2
that is, if work on the carrot with two sides (it should spout
be omitted) with the same force, then it will go nose ahead.
The development of this principle may require the introduction of the templating
the diameter of the device.
Forces P1 and P2 can be created in various ways:
- The mechanical action of the elastic pusher
- Compressed air, etc. ...
Consider the design of devices, modeled on the basis of the above
principles:
1. DEVICE BASED ON THE PRINCIPLE Rolling:
Consider in detail the construction of one line:
Ingredients: Engine - 5 pcs.
Gearbox - 5 pcs.
Metal - 2 m
2.USTROYSTVO BASED ON THE PRINCIPLE Turning (the construction of one line):
The problem - to avoid overlap carrots at each other.
The composition of finished products and materials presumably the same as that for var.1
3.USTROYSTVO BASED ON THE PRINCIPLE OF DIFFERENT RESISTANCE
(Construction of one line):
The composition of finished products and materials can be the same as that for var.1
4. NOTES ON THE CONSTRUCTION OF FACILITIES
Described the principles and devices that implement them, apparently are not
only possible way to solve the problem. Designs are
realistic to implement, however, contain a number of technical problems:
1) In each cell of the pipeline running from bunker to be on the 1 st carrot.
2) The distribution of carrots from the bunker on 5 areas (ravnonapolnennym).
3) Design pushers.
4) Guaranteed hit carrots in a cell in a longitudinal var.1
conveyor on a cross.
Probably the use of intermittent motion mechanisms.
5) In var.2 - problem nalezaniya a carrot on the other.
6) In var.3 - pushrod design - the distributor.
7) In var.2 and 3 do noxtexclude the use of pre-calibration in diameter.
8) In var.1 not ruled out the use of pre-calibration in length.
9) Unaccounted problem.
The presence of these problems involves a mandatory draft project implementation
a study of options for all conceivable directions and compulsory
Phase modeling (modeling) problem nodes.
For the balance of carrot: P1>> P2
that is, if work on the carrot with two sides (it should spout
be omitted) with the same force, then it will go nose ahead.
The development of this principle may require the introduction of the templating
the diameter of the device.
Forces P1 and P2 can be created in various ways:
- The mechanical action of the elastic pusher
- Compressed air, etc. ...
Consider the design of devices, modeled on the basis of the above
principles:
1. DEVICE BASED ON THE PRINCIPLE Rolling:
Consider in detail the construction of one line:
Ingredients: Engine - 5 pcs.
Gearbox - 5 pcs.
Metal - 2 m
2.USTROYSTVO BASED ON THE PRINCIPLE Turning (the construction of one line):
The problem - to avoid overlap carrots at each other.
The composition of finished products and materials presumably the same as that for var.1
3.USTROYSTVO BASED ON THE PRINCIPLE OF DIFFERENT RESISTANCE
(Construction of one line):
The composition of finished products and materials can be the same as that for var.1
4. NOTES ON THE CONSTRUCTION OF FACILITIES
Described the principles and devices that implement them, apparently are not
only possible way to solve the problem. Designs are
realistic to implement, however, contain a number of technical problems:
1) In each cell of the pipeline running from bunker to be on the 1 st carrot.
2) The distribution of carrots from the bunker on 5 areas (ravnonapolnennym).
3) Design pushers.
4) Guaranteed hit carrots in a cell in a longitudinal var.1
conveyor on a cross.
Probably the use of intermittent motion mechanisms.
5) In var.2 - problem nalezaniya a carrot on the other.
6) In var.3 - pushrod design - the distributor.
7) In var.2 and 3 do noxtexclude the use of pre-calibration in diameter.
8) In var.1 not ruled out the use of pre-calibration in length.
9) Unaccounted problem.
The presence of these problems involves a mandatory draft project implementation
a study of options for all conceivable directions and compulsory
Phase modeling (modeling) problem nodes.
Ingredients:
Engine - 1 pc.
Reducer - 1 ea.
Circuit - 2 m
Bearings - 4 pcs.
Metal - 0,6 m
3.2 INSPECTION CONVEYOR
Analog: 1) A9-KTF (Odessa)
Q = 3 tons / hour
v = 0,1 m / s
2) Kuibyshev Prodmash
Q1 = 2000 kg / h
Q2 = 10000 kg / hr
Roller.
Ingredients:
Engine - 1 pc.
Reducer - 1 ea.
Metal - 0,6 m
3.3 trimmer END CARROT
ANALOG: the device is a general lack
Block dixagram of the device:
1) Receiving hopper. ANALOG - the usual bunker with a device for separating a 5 streams
2) conveyor feed. ANALOG - scraper conveyor
3) orientation device.
4) cutting device. ANALOG - a device cutting eggplant v = 0,1 m / s
The device is expected to contain 5 flows determined
device performance cutting (similar to v = 0.1 m / s)
We believe that the carrot is applied to cut with a 100 mm, ie 1 carrot per second.
For Q = 3000 kg / hour (1 kg - 6 carrots) - have 5 carrots in seconds,
ie 5 lines on 1 piece per second.
The specific design is determined by the chosen scheme of the device orientation.
This device is a key mechanism of all equipment.
Consider the options for this mechanism.
The basis of the options put the device follow the principles:
1.Skatyvanie - by sliding on an inclined surface of the carrot at the expense of
Cone finds the "ass" down.
2.Perevorot - the motion of a carrot on xagrowing gap rope kalibrovatelya:
provernetsya carrots and fall "ass" up.
Boundary condition is "a less than b"
3.Razlichnoe resistance pusher. 1. The equipment:
1.1 devices, dry cleaning carrots (removal of litter, soil ...) - 1 pc.
1.2 The inspection conveyor (manual removal of unsuitable for
onservirovaniya product - rot, color, detail, grass ...) - 1 pc.
1.3 Cable trim the ends of carrots (if necessary
contain kalibrovatel) - 1 pc.
2. Equipment Performance:
Q = 3000 kg / h for Carrot D> 40 mm
Q = 2000 kg / h for the carrot 25 mm 
For the balance of carrot: P1>> P2
that is, if work on the carrot with two sides (it should spout
be omitted) with the same force, then it will go nose ahead.
The development of this principle may require the introduction of the templating
the diameter of the device.
Forces P1 and P2 can be created in various ways:
- The mechanical action of the elastic pusher
- Compressed air, etc. ...
Consider the design of devices, modeled on the basis of the above
principles:
1. DEVICE BASED ON THE PRINCIPLE Rolling:
Consider in detail the construction of one line:
Ingredients: Engine - 5 pcs.
Gearbox - 5 pcs.
Metal - 2 m
2.USTROYSTVO BASED ON THE PRINCIPLE Turning (the construction of one line):
The problem - to avoid overlap carrots at each other.
The composition of finished products and materials presumably the same as that for var.1
3.USTROYSTVO BASED ON THE PRINCIPLE OF DIFFERENT RESISTANCE
(Construction of one line):
The composition of finished products and materials can be the same as that for var.1
4. NOTES ON THE CONSTRUCTION OF FACILITIES
Described the principles and devices that implement them, apparently are not
only possible way to solve the problem. Designs are
realistic to implement, however, contain a number of technical problems:
1) In each cell of the pipeline running from bunker to be on the 1 st carrot.
2) The distribution of carrots from the bunker on 5 areas (ravnonapolnennym).
3) Design pushers.
4) Guaranteed hit carrots in a cell in a longitudinal var.1
conveyor on a cross.
Probably the use of intermittent motion mechanisms.
5) In var.2 - problem nalezaniya a carrot on the other.
6) In var.3 - pushrod design - the distributor.
7) In var.2 and 3 do noxtexclude the use of pre-calibration in diameter.
8) In var.1 not ruled out the use of pre-calibration in length.
9) Unaccounted problem.
The presence of these problems involves a mandatory draft project implementation
a study of options for all conceivable directions and compulsory
Phase modeling (modeling) problem nodes.