Production of starch
a production plant
starch from corn
To view :
General Director :
1: General provisions
4.Stoimost project. The structure of investment capital
The firm - the applicant and submitted its draft
This business plan is firma
Primary Address: Tashkent ,
The presented project envisages the creation of the starch
production of maize output of 10 tons / day from the original
raw materials, in conjunction with the kukuruzoseyuschemu region of
Factors contributing to the implementation of the Project
Currently, the production of starch in Uzbekistan is extremely
Preparation of starch from local raw materials for the Project
on the equipment
manufactured in large volume in Uzbekistan, which makes this project
highly profitable and solves the problem of import and export
The proposed manufacturing technology and the equipment-based
Vans on the basis of the classical schemes and will, if necessary,
with respect to
relatively minor changes to switch to another type of raw material -
Market research shows that demand for the products offered
is consistently high, both inside and outside Uzbekistan.
The advantages of production and its use.
Starch is supposed to use the xtextile
industry and the public. By bringing the production to
resource base, the cost of the starch decreases.
Starch, because of its failure in the market of Uzbekistan, will be
use the unconditional demand.
The relevance of this project is to:
- Availability of local raw material base;
- Relatively low labor input;
- Creating new jobs;
- The release and export-importozamenyayuschey
It is planned to be created on the basis of production-Assorted expand
ment of products, including master production of high-quality
Nogo starch for use in the electronics industry.
Expansion of production will be based on the accumulation of
financial resources or to attract new investment.
Annual demand for starch only in the xtextile indus-
Tee is 8000 tons. This project provides for the production in 1500
tons of starch per year.
A significant factor in meeting the demand for the products will be
high quality at low cost, which will provide local
raw material, lower transport costs and relatively low wages
The estimated sale xprice - 500 soums / kg.
Competition and other impacts.
Currently, the competitive environment is small and low-sebes
Cost of production, lower transport costs and lack of customs
fees and other taxes make it a privileged position in the case of
delivery of import and export.
Products will be sold the xtextile indus-
laziness in the public sector and the private, public, that
will undoubtedly contribute to increased profits.
In the future, is expected to increase such facilities.
2.4.Stoimost Project. The structure of investment capital.
Total project cost - 850 million soums.
Source of investment :
The overall strategy plan for a given production-predusmat
- The technical preparation of production, including: the development of
Feasibility studies, engineering and design documentation for a given productivity
sequence, alignment with the manufacturers, the implementation of the project
- Manufacture and purchase of manufacturing equipment;
- Partial reconstruction of production facilities;
- Installation and commissioning;
- Recruitment and training of future production.
Partners allied-equipment manufacturers.
The participants - companies from Russia and Uzbekistan, with experience
with stainless steel, polymeric materials, as well as having
Gosgortechnadzor license for the manufacture of boiler inspection objects.
Technical characteristics of production:
- Performance of feedstock, t/sutki............................10.0
- Output starch ò/ñóòêè........................................5
- Consumption of steam, êã/÷àñ.................................200
- Water flow, êóá.ì/ñóòêè......................................100
- Energy consumption, kVt/chas.................................300
- Production area, sq.m. to ...................................1,000
- The number of attendants, people ........................... 14
- The technological preparation of production - 2 months;
- Manufacture of equipment and civil works, procurement of
equipment, spare parts - 6 months;
- Installation - 3 months;
- Commissioning and testing of the process - 1
- Staff training, the beginning of production - 13th month mo-
ment began funding the work.
The main raw material is corn that comes from farms, the computer -
leksnyh and farmer households.
Given the yield of maize (30 quintals. Hectare) required amount of
raw material - 3,000 tons per year can put a farm.
Transition is assumed in Fig.
Production components (soda acid), given their small
amounxtexpected to buy through a retail network specialized
Bathrooms stores, databases, etc.
Special security measures not required because side pro-
ucts manufacturing (protein, fiber, fat impurities) is assumed
disposed of and used xinfodder production.
Wastewater - neutral.
Proper ventilation and drainage of washing water will be provided-
Equipment and technology.
Process flow dixagram of the production process are given in the In-
The apparatus scheme is given in Appendix 2.
Explication of basic technological equipment, is given in
xprice for complete set of equipment designed by the Russian
starch and syrup Institute based on data from manufacturers based on
the market value of materials and components
and other products.
The organizational structure of production.
The average salary as of January 2004 is 40 000 sum.
_Grafik Funding for the project:
1-Month ................ 20 mln (Technical Training,
development of CD and TD)
2nd month ............... 100 mln (Purchase of components
Third month ............... 500 mln (Manufacturing-equipment
6th month ............... 150 mln (Manufacturing-equipment
7th month ................ 40 mln (Installation and commissioning
works - advance)
8th ... 9th month ......... 40 mln (Installation and commissioning
work - calculation;
Full payment for the project)
Total: 850 mln
13th month ........ 29 mln (liberation of working capital
for the procurement of raw materials)
Calculate the cost of production.
Production costs are given in Annex 4.
Yield of starch from 1 ton of raw materials - 0.5 m.
Cost of 1 ton of starch is:
------------- = 202.3 sum / kg
Based on the cycle of finished products and the return current
of not more than 4 weeks required for current production
funds (including the purchase of raw materials, chemicals, materials, fees
energy, steam, water) is about 29 000 thousand sum.
Economic Indicators Project.
The net profit for the selling xprice of 500 soums per 1 kg of starch
Given that the number of working days per year is 300 (2 months-
CA - preventive maintenance), is given in Appendix 5.
Final estimates of cash flows for the Project for the 1st, 2nd and after-
subsequent years are given in Annex 6.
Total net income is:
Since the start of project financing.
Return on investment.
Return on investment of the Project on the basis of previous calculations
850-260 +102 * 6
1 + 1 + ------------- = 5.96 years, ie within 6 years.
Year 1 - Creation of the plant.
Year 2 - Return of working capital + profit of $ 260 mln
Third year and next - the estimated profit - 303.5 million soums.